Rotary Treating/Coating Systems

The 1200 unit is the smallest production unit we manufacture. As described in the overview section it is offered in all three configurations. The 1200 unit has a 12 inch coating/treating chamber with a 12” spun steel machined rotor, driven by a 1 HP, 90 volt PMDC, variable speed motor. The atomizer is driven by a 1750 RPM, 1/70th HP motor mounted in the top cover assembly. The top cover assembly is completely removable for ease of cleaning and chamber access. The discharge door is precision cut into the chamber wall and is pneumatically actuated. The 1200 is capable of both seed coating and seed treatment in the proper configuration. The 1200 semi-automatic and automatic units are configured with two pumps and two powder feeders as standard. The powder feeders are available as options. Because of size constraints the 1200 can only accommodate 2 powder feeders. WIPS “weigh in place” loss in weigh systems are also available with the 1200 units in both semi and automatic configurations. While being the smallest of our production units the 1200 still shares all of the operational properties that allow our larger production units to have such large variability in products we can process. The control systems on the 1200 units offer the same programming capabilities as the larger units including recipe input capability, PLC logic control, and touchscreen operator interface in a small but powerful package. The 1200 units are also the mainstay of our lab scale equipment offering which will be covered in this brochure.

The 2500 is our small to midsize treating coating dynamo. This system was developed to originally do 50 pounds of seed corn per batch and has now become a very versatile seed treating and coating platform. The 2500 is quickly becoming the go-to machine for midsize vegetable companies in both seed treatment and seed encrusting and coating applications. Treating rates of 50 to 80 pounds of vegetable seeds per minute and 1:1 coating batches of 20-30 pounds per minute make this size system the perfect fit for many operations. Add to this its small footprint and easy access for cleaning and you have the best choice for any midsize production based application. The 2500 comes standard with a 5 HP belt drive platform with built-in soft start module and optional variable speed drive. The atomizer is driven by a 1/8 HP motor and is incorporated into the top cover assembly, which has two large access doors for ease of cleaning. As with all CCS production units the 2500 uses PLC logic controls and touchscreen operator interface technology. The control system comes standard set up for two pumps and two powder feeders. The pumps are Masterflex L/S peristaltic units. The powder feeders are sold as an option, and your Universal Coating Systems representative will help you decide on size of feeder if you decide to do seed coating in your 2500. As with all CCS units the 2500 supports the WIPS platform and can be set up in many different configurations for both liquid and powder application. Because of room constraints the 2500 can only support 3 powder feeders. We can add more pumps without any problem.

The 3150 is our midsize treating coating unit. This system was our original machine and we have more of these units in the field than any other. Developed originally to do only seed treatment, it was the unit that we worked with when we discovered that these machines were such great coating systems. It has now become a very versatile midsize seed treating and coating platform. Treating rates of 80 to 125 pounds of vegetable seeds per minute and 1:1 coating batches of 50-80 pounds per minute make this size system the perfect fit for many operations. Add to this its small footprint and easy access for cleaning and you have the best choice for many larger production based vegetable and agronomic seed crop applications. The 3150 comes standard with a 10 HP belt drive platform with built-in soft start module and optional variable speed drive. The atomizer is driven by a 1/8 HP motor and is incorporated into the top cover assembly, which has two large access doors for ease of cleaning. As with all CCS production units the 3150 uses PLC logic controls and touchscreen operator interface technology. The control system comes standard set up for two pumps and two powder feeders. The pumps are Masterflex L/S and I/P peristaltic units. The powder feeders are sold as an option, and your Universal Coating Systems representative will help you decide on size of feeder if you decide to do seed coating in your 3150. As with all CCS units the 3150 supports the WIPS platform and can be set up in many different configurations for both liquid and powder application. The 3150 can fully support 4 powder feeders. We can add more pumps without any problem.

The 4800 is our largest production treating/coating unit. It is a very versatile high output seed treating and coating platform. Treating rates of 500 to 1000 pounds of seed per minute and 1:1 coating batches of 150-200 pounds per minute make this size system the perfect fit for many operations. Add to this its small footprint and easy access for cleaning for a large production unit, and you have the best choice for many larger production based vegetable and agronomic seed crop applications. The 4800 comes standard with a 25 HP belt drive platform with built-in soft start module, and variable speed drive. The atomizer is driven by a 1/8 HP motor and is incorporated into the top cover assembly, which has two large access doors for ease of cleaning. As with all CCS production units the 4800 uses PLC logic controls and touchscreen operator interface technology. The control system comes standard set up for two pumps and two powder feeders. The pumps are Masterflex L/S and I/P peristaltic units. The powder feeders are sold as an option, and your Universal Coating Systems representative will help you decide on size of feeder if you decide to do seed coating in your 4800. As with all CCS units the 4800 supports the WIPS platform and can be set up in many different configurations for both liquid and powder application. The 4800 can fully support 4 powder feeders. We can add more pumps without any problem.